Rabu, 25 Mei 2016

CJ Series Temperature Control Unit CJ1W-TC

International Standards

  • The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
  • Contact your OMRON representative for further details and applicable conditions for these standards.
Unit
classi-
fica-
tion
Product
name
SpecificationsNo. of
unit
numbers
allocated
Current
consumption
(A)
ModelStand-
ards
No. of loopsTemperature
sensor inputs
Control outputs5 V24 V
CJ1
Special
I/O
Units
Temperature
Control
Units
4 loopsThermocouple
input
(R, S, K, J, T,
B, L)
Open collector NPN
outputs (pulses)
20.25-CJ1W-TC001 *UC1, N,
L, CE
4 loopsOpen collector PNP
outputs (pulses)
0.25-CJ1W-TC002 *
2 loops, heater
burnout detection
function
Open collector NPN
outputs (pulses)
0.25-CJ1W-TC003
2 loops, heater
burnout detection
function
Open collector PNP
outputs (pulses)
0.25-CJ1W-TC004
4 loopsPlatinum
resistance
thermometer
input
(JPt100, Pt100)
Open collector NPN
outputs (pulses)
0.25-CJ1W-TC101 *
4 loopsOpen collector PNP
outputs (pulses)
0.25-CJ1W-TC102 *
2 loops, heater
burnout detection
function
Open collector NPN
outputs (pulses)
0.25-CJ1W-TC103
2 loops, heater
burnout detection
function
Open collector PNP
outputs (pulses)
0.25-CJ1W-TC104
* This unit cannot be used, with the Machine Automation Controller NJ-series.

General Specifications

ItemSpecification
Unit classificationCJ-series Special I/O Unit
Compatible RacksCJ-series CPU Rack or CJ-series Expansion Rack
Max. number of
Units
10 Units/Rack max. (CPU Rack or Expansion Rack)
CPU Unit data
areas for data
storage/exchange
Special I/O Unit Area
(960 words)
CIO 2000 to CIO 2959
20 words/Unit for
constant data
exchange (6 output
words and 14
input words)
CPU Unit to
Temperature
Control Unit
Set point (SP)
Operating commands
RUN/STOP control
Start/Stop AT
Write commands
Heater burnout set value
Temperature
Control Unit
to CPU Unit
Process value (PV)
Set point (SP)
Status
Heater current monitor
DM words allocated to
Special I/O Units
(9,600 words)
D20000 to D29599
10 words/Unit
transferred when
power is turned ON or
Unit is restarted
CPU Unit to
Temperature
Control Unit
Alarm mode
Alarm hysteresis
90 words/Unit for regular
data exchange
Two-way
transfer
between CPU
Unit and
Temperature
Control Unit
Alarm value
Input compensation value
Control period
Hysteresis
Proportional band
Integral time
Derivative time
Output monitor
Insulation
resistance
20 M Ω min. (at 500 VDC) between the following points:
All output and NC terminals and external AC terminals (Power Supply Unit)
All input terminals and external AC terminals (Power Supply Unit)
All input terminals and all output terminals
All external DC terminals (inputs, outputs, and NC) and the FG plate
Between input terminals (sensor and CT inputs)
I/O terminals and NC terminals
Dielectric strength2,000 VAC 50/60 Hz for 1 min., detected current: 1 mA
The output terminals/NC terminals and external AC terminals (Power Supply Unit)
1,000 VAC 50/60 Hz for 1 min., detected current: 1 mA
Input terminals and external AC terminals (Power Supply Unit)
Input terminals and output terminals
External DC terminals (inputs, outputs, and NC) and the FG plate
500 VAC 50/60 Hz for 1 min., detected current: 1 mA
Between input terminals (sensor and CT inputs)
I/O terminals and NC terminals
Internal current
consumption
250 mA max., 5 VDC
OtherOther general specifications conform to the CJ-series general specifications.
Dimensions31 × 90 × 65 mm (W × H × D)
Weight150 g max.

Characteristics

ItemSpecification
Model numberCJ1W-TC00[]CJ1W-TC10[]
Temperature sensorThermocouple: R, S, K, J, T, L, BPlatinum resistance thermometer: Pt100, JPt100
Number of loops4 loops or 2 loops with heater burnout detection *1
Control output
and heater burnout
alarm output
NPN or PNP outputs, both with short-circuit protection *1
External power supply voltage: 24 VDC +10%, -15%
Max. switching capacity: 100 mA (per output)
Leakage current: 0.3 mA max.
Residual voltage: 3 V max.
Temperature
control method
ON/OFF control or PID control with two degrees of freedom (Set with pin 6 on the Unit's DIP switch.)
Control operationForward or reverse operation (Set with pins 4 and 5 on the Unit's DIP switch.)
RUN/STOP controlSupported (Controlled from the CPU Unit through bits allocated in the Special I/O Unit area.)
Operation with
CPU Unit in
PROGRAM mode
The Temperature Control Unit can be set to continue operating or stop operating when the CPU Unit is in PROGRAM mode. (Set with pin 1 on the Unit's DIP switch.)
Auto/Manual
switch for
operational output
None
Autotuning (AT)
of PID constant
Supported (Controlled from the CPU Unit through bits allocated in the Special I/O Unit area.)
Indication accuracyCelsius: ± 0.3% of PV or ± 1 ° C (whichever is larger) ± 1 digit max.
Fahrenheit: ± 0.3% of PV or ± 2 ° F (whichever is larger) ± 1 digit max.
L and - 100 ° C or less for K and T are ± 2 ° C ± 1 digit max.
200 ° C or less for R and S is ± 3 ° C ± 1 digit max.
No accuracy is specified for 400 ° C or less for B *2
Celsius: ± 0.3% of PV or ± 0.8 ° C (whichever is larger) ± 1 digit max.
Fahrenheit: ± 0.3% of PV or ± 1.6 ° F (whichever is larger) ± 1 digit max.
Hysteresis (when
using ON/OFF control)
0.0 to 999.9 ° C or ° F (0.1 ° C or ° F units)
Proportional band0.1 to 999.9 ° C or ° F (0.1 ° C or ° F units)
Integral (reset) time0 to 9,999 s (one-second units)
Derivative (rate) time0 to 9,999 s (one-second units)
Control period1 to 99 s (one-second units)
Sampling period500 ms (4 loops)
Output refresh period500 ms (4 loops)
Display refresh period500 ms (4 loops)
Input
compensation
value
- 99.9 to 999.9 ° C or ° F (0.1 ° C or ° F units)
Alarm output
setting range
- 999 to 9,999 ° C or ° F (1 ° C or ° F units)
The setting range will be - 99.9 to 999.9 ° C or ° F (0.1 ° C or ° F units) for K or J with decimal point mode, or platinum resistance thermometer.B24
External terminal
connections
Removable terminal block with 18 points (M3 screws)
Effect on the CPU
Unit's cycle time
0.4ms
*1. The last three digits of the model number indicate the Unit's features:
CJ1W-TC Specifications 3
*2. Indication accuracy of thermocouples 
       • Accuracy ratings are given for the Temperature Control Unit used in a set with a cold-junction compensator (on the 
           terminal block). Always use the Unit and terminal block in a set. There are labels with serial numbers attached to 
           the terminal blocks and Units to help keep track of the sets. 
       • When returning a thermocouple-type Temperature Control Unit for repair, always return the Unit and the terminal 
           block (with the cold-junction compensator) as a set.

Heater Burnout (HB) Alarm

ItemSpecification
Maximum heater currentSingle-phase AC, 50 A
Indication accuracy of input current±5% of full scale ± 1 digit max.
Heater burnout alarm setting range0.1 to 49.9 A (0.1 A units)
The heater burnout detection function will not operate if the set value is set to 0.0 A or 50.0 A.
(When the SV is 0.0 A, the heather burnout alarm will be OFF. When the SV is 50.0 A, the heater
burnout alarm will be ON.)
Min. detectable ON time *200 ms
* If the control output is ON for less than 200 ms, the heater burnout detection function will not operate and heater 
   current measurement will not be performed.

Current Transformer (CT) Ratings

ItemE54-CT1E54-CT3
Max. continuous heater current50A120 A *
Dielectric strength1,000 VAC (1 min.)
Vibration resistance50 Hz, 98 m/s2
WeightApprox. 11.5 gApprox. 50 g
AccessoriesNoneContacts (2)
Plugs (2)
Note: Do not use any Current Transformer (CT) other than the OMRON E54-CT1 or E54-CT3 Current Transformer. 
* The maximum continuous heater current that can be detected at a CJ1W-TC[][][] Temperature Control Unit is 50 A.

CJ-series Process Analog I/O Unit CJ1W-PDC15

International Standards

  • The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
  • Contact your OMRON representative for further details and applicable conditions for these standards.

Isolated-type DC Input Units

Unit 
classi- 
fication
Product
name
Input 
points
Signal 
range 
selection
Conver-
sion 
speed 
(resolu- 
tion)
Accuracy
(at 
ambient 
tempera- 
ture of 
25 ° C)
External
connec-
tion
No. of
unit 
num- 
bers 
allo- 
cated
Current 
consump- 
tion (A)
ModelStand-
ards
5 V24 V
CJ1 
Special
I/O 
Units
Iso- 
lated- 
type 
DC 
Input 
Units

inputs
DC voltage: 
0 to 1.25 V, 
-1.25 to 
1.25 V, 
0 to 5 V, 
1 to 5 V, 
-5 to 5 V, 
0 to 10 V, 
-10 to 10 V,
±10 V 
selectable 
range 

DC current:
0 to 20 mA,
4 to 20 mA
Conver- 
sion 
speed: 
10 ms/ 
2 inputs 

Resolu- 
tion: 
1/64,000
Accuracy: 
± 0.05% 
of F.S.
Re- 
movable
terminal 
block
10.180.09
*
CJ1W-PDC15UC1, 
CE
* This is for an external power supply, and not for internal current consumption.


ItemSpecifications
ModelCJ1W-PDC15
Applicable ControllerCJ/NJ Series
Unit classificationCJ-series Special I/O Unit
Mounting positionCPU Rack or Expansion Rack
Maximum number of Units40 (within the allowable current consumption and power consumption range)
Unit numbers00 to 95 (Cannot duplicate Special I/O Unit numbers.)
Areas for
data
exchange
with CPU
Unit
Special I/O Unit
Area
(Operation Data)
10 words/Unit
Direct Current Input Unit to CPU Unit:
All process values, process value alarms (LL, L, H, HH), rate-of-change values, rate-of-change alarms
(L, H), disconnection alarms, cold junction sensor errors, adjustment period end/notice
DM Area words
allocated to
Special I/O Units
(Setting parameter)
100 words/Unit
CPU Unit to Direct Current Input Unit:
Input signal type, scaling of process value in industrial units, process value alarm setting (L, H), inrush
input upper limit, inrush input upper limit time, zero/span adjustment value, Square root function.
Temperature input signal type, input range (user set), scaling of process value data to be stored in
allocated words in CIO area, rate-of-change input range, scaling of rate-of-change data, number of
items for moving average, process value alarm setting (LL, L, H, HH), rate-of-change alarm setting (L,
H), zero/span adjustment value
Expansion Control/
Monitor Area
(Expansion
Operation Data)
35 words/Unit
CPU Unit to Direct Current Input Unit:
Bits for beginning or resetting the hold function selection, adjustment period control, control bits
Direct Current Input Unit to CPU Unit:
Adjustment period notices, peak and bottom values, top and valley values, integral values
Expansion Setting
Area
(Expansion Setting
parameter)
46 words/Unit
CPU Unit to Direct Current Input Unit:
Expansion Setting Area settings, adjustment period control, peak and bottom detection, top and valley
detection, integral value calculation
Number of inputs2
Input signal type4 to 20 mA, 0 to 20 mA, 0 to 10 V, -10 to 10 V, 0 to 5 V, -5 to 5 V, 1 to 5 V, 0 to 1.25 V, -1.25 to
1.25 V (separate for each input), and ±10-V user-set range (specified range within -10.000 V to
10.000 V)
ScalingData to be stored in the allocated words in the CIO area must be scaled (Any minimum and maximum
values can be set.) (2 inputs set separately.) Data can be converted at 0% to 100%.
Data storage in the CIO AreaThe value derived from carrying out the following processing in order of the actual process data in
the input range is stored in four digits hexadecimal (binary values) in the allocated words in the CIO
Area.
1) Mean value processing → 2) Scaling → 3) Zero/span adjustment → 4) Square root calculation → 
5) Output limits
Accuracy (25 ° C)±0.05%
Temperature coefficient±0.008%/°C
Resolution1/64,000
Input signal rangeFor 4 to 20 mA, 0 to 20 mA, 0 to 10 V, 0 to 5 V, 1 to 5 V, 0 to 1.25 V inputs: -15 to 115%
For -10 to 10 V, -5 to 5 V, -1.25 to 1.25 V inputs: -7.5 to 107.5%
Input impedanceFor current inputs: 250 Ω (typical)
For voltage inputs: 1 MΩ min.
Warmup time10 min
Conversion period10 ms/2 inputs
Maximum time to store data in
CPU Unit
Conversion period + one CPU Unit cycle
Input error detectionCheck only for 4 to 20 mA and 1 to 5 V.
Error detected for -17.2% (1.25 mA, 0.3125 V) or less and 112.5% (22 mA, 5.5 V) or more.
Operation at input
disconnection
For 4 to 20 mA and 1 to 5 V: Stores -15% process value.
For all other ranges: Stores same process value as 0-V or 0-mA inputs.
Input disconnection detection
delay time
Approx. 1 s.
FunctionMean value 
processing
(input filter)
Calculates the moving average for the past specified number of process values (1 to 128 can be
specified), and stores that value in the CIO Area as the process value.
Process value alarmProcess value 4-point alarm (LL, L H, HH), hysteresis, and ON-delay timer (0 to 60 s) are available.
Rate-of-change
calculation
Calculates the amount of change per comparison time interval (1 to 16 s).
Rate-of-change
alarm
Rate-of-change 2-point alarm (H, L), alarm hysteresis, and ON-delay timer (0 to 60 s are available,
shared with process value alarm).
Square root
calculation
When the maximum value for process value scaling is A and the minimum value is B,

Drop-out: Output approx. 7% max. linear (output = input) characteristic
Note 1.
The square root function can only be used when the maximum scaling value is greater than the
minimum scaling value. The square root will not be found if the maximum is smaller than the minimum.
Note 2.
When the square root function is used, set the scaling values after square root calculation (e.g., for
flow rates or other values) for the process value scaling A and B settings.
Adjustment period
control
When zero/span adjustment is executed, the date is internally recorded at the Unit. When the preset
zero/span adjustment period and the notice of days remaining set in the Expansion Setting Area have
elapsed, this function turns ON a warning flag to give notice that it is time for readjustment.
Peak and bottom
detection
Detects the maximum (peak) and minimum (bottom) analog input values, from when the Hold Start Bit
(output) allocated to the Expansion Control/Monitor Area turns ON until it turns OFF. These values
are stored as the peak and bottom values in the Expansion Control/Monitor Area.
Top and valley
detection
This function detects the top and valley values for analog inputs, from when the Hold Start Bit
(output) allocated to the Expansion Control/Monitor Area turns ON until it turns OFF. These values
are stored as the top and valley values in the Expansion Control/Monitor Area.
Integral value
calculation
This function calculates the analog input value's time integral. The integral value is calculated and
output to the Expansion Control/Monitor Area when the Integral Value Calculation Start Bit in the
Expansion Control/Monitor Area is turned ON.
IsolationBetween inputs and between inputs and Controller signals: Isolation by transformer and photocoupler.
Insulation resistance20 MΩ (at 500 V DC) between all inputs
Dielectric strengthBetween inputs: 1,000 V AC, at 50/60 Hz, for 1 min, leakage current 10 mA max.
External connectionsTerminal block (detachable)
Unit number settingsSet by rotary switches on front panel, from 0 to 95.
IndicatorsFour LED indicators on front panel (for normal operation, errors detected at the Direct Current Input
Unit, and errors detected at the CPU Unit).
Front panel connectorSensor input connector terminal block (detachable)
Current consumption5 V DC at 180 mA max.
External power supply24 V DC +10%/-15% 90 mA max., inrush current: 20 A for 1 ms max.
(The external 24-VDC power supply must be isolated.)
Dimensions31 × 130 × 65 mm (W × H × D)
Weight150 g max.
Standard accessoriesShort bars (for current input)

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