Motion Controller Selection Guide OMRON

Motion Controller Selection Guide

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Servo Motors and Servo Drives Selection Guide

Model	Features	Rated Output	Supply Voltage (50/60 Hz)	Input Command Signal	Nominal Torque	Nominal Speed Range
G5 Series	• Industry Fastest - 2kHz Bandwidth • Safety conformance • Real-time autotuning and advanced load vibration control. • Double registration and full closed loop • High-speed communication via EtherCAT communications.	50 W to 15 kW	Single phase/ three-phase, 200/240 VAC Single phase, 100/120 VAC Three phase, 200/230 VAC Three phase, 380/480 VAC	R88D-KT: Analog input/ pulse input selectable R88D-KN[]-ML2: MECHATROLINK-II R88D-KN[]-ECT: EtherCAT	0.16 N•m to 71.6 N•m	1000 rpm 2000 rpm 3000 rpm
G Series	• Support for a wide range of applications with position control, speed control, torque control. • High-speed positioning via resonance suppression control. • Command control mode switching. • Simplified speed control with internal speed settings.	50 W to 7.5 kW	Single phase/ three-phase, 200/230 VAC Single phase, 100 VAC	R88D-GT: Analog input/ pulse input selectable R88D-GN[]-ML2: MECHATROLINK-II	0.16 N•m to 57.2 N•m	1000 rpm 1500 rpm 2000 rpm 3000 rpm
SmartStep2	• Compact AC Servo Drives. • Vibration suppressed during acceleration/ deceleration of low-rigidity mechanisms. • Resonance control for high-speed positioning. • Compatible with 90° phase difference input command pulses. • A wide range of pulse settings.	50 to 400 W	100 VAC Single-phase/ three-phase 200 VAC Single-phase 200 VAC	Pulse train inputs	0.16 N•m to 1.3 N•m	3000 rpm

Inverter OMRON

Inverter Selection Guide

Item                                      Model			3G3JX	3G3MX2	3G3RX
Appearance
Power supply and capacity	Three-phase 200 V		0.2 to 7.5 kW	0.1 to 15 kW	0.4 to 55 kW
	Single-phase/three-phase 200 V		0.2 to 2.2 kW	0.1 to 2.2 kW	None
	Three-phase 400 V		0.4 to 7.5 kW	0.4 to 15 kW	0.4 to 132 kW
Control method	V/f control		•	•	•
	Sensorless vector control			•	•
	Vector control with a PG				•
Input/output	No. of multi-function I/O points		• 5 inputs • 1 transistor output • 1 relay output	• 7 inputs • 2 transistor outputs • 1 relay output	• 9 inputs (1 RUN (FWD) input + 8 multi-function inputs) • 5 transistor outputs • 1 relay output
	Analog I/O		• 1 input (0 to 10 V, 4 to 20 mA) • 1 output (0 to 10 V)	• 2 inputs (0 to 10 V, 4 to 20 mA) • 1 output (0 to 10 V)	• 2 inputs (1) 0 to 10 V, 4 to 20 mA (2) 0 to ±10 V • 2 outputs (1) 0 to 10 V (2) 4 to 20 mA • 1 PWM voltage output
	Safety	Dual STO output		•
		EDM output		•
Braking	Braking resistor connection			•	• (22 kW max.)
	Regenerative Braking Unit connection		•	•	•
	Regenerative Braking Unit + braking resistor connection		•	•	•
Frequency	Frequency setting range		0.5 to 400 Hz	0.1 to 400 Hz	0.1 to 400 Hz
	Frequency output method		Line-to-line sine wave PWM
Installation and wiring	Side-by-side mounting		•	•
	Removable terminal block				•
	Power supply and motor wiring		Top/bottom wiring	Bottom wiring
Noise counter-measures	Radio noise filter		Standard feature (built-in)	Optional (external)	Standard feature (built-in)
	I/O noise filter		Optional (external)
	EMC filter		Optional (external)		Standard feature (built-in)
Operation	Digital Operator		Fixed Digital Operator (with adjustment dial)	Fixed Digital Operator (without adjustment dial)	Removable Digital Operator (without adjustment dial)
	Autotuning			•	•
Main functions	Multistep speed control		16 steps + jog
	Carrier frequency setting		2 to 12 kHz (default setting: 3 kHz)	2 to 15 kHz (default setting: 10 kHz)	2 to 15 kHz (default setting: 5 kHz)
	Torque assist function		Manual + auto torque assist	Auto (simple)/manual torque assist	Auto/manual torque assist
	PID function		•	•	•
	Absolute value positioning			•	•
	Emergency shutoff		•	•	•
	0-Hz domain sensorless vector control				•
	Tripless function		•	•	•
	Momentary power interruption restart		•	•	•
	Automatic energy saving		•		•
Communications	MODBUS-RTU		•	•	•
RoHS			•	•	•
Safety standards	CE		•	•	•
	UL/cUL		•	•	•
	PLd			• (ISO 13849-1: 2006)

HMI NT Seri Omron

HMI	Basic Functional Series			Enhanced Basic Functional Series
	5.7-inch		10.4-inch	3.1-inch	4.6-inch	3.6-inch
	NT31	NT31C	NT631C	NV3W Monochrome	NV4W Monochrome	NV3Q Mono/Color
Display size (mm)	118.2 × 89.4		211 × 158	70 × 35	109 × 41	71 × 53
Number of dots	320 × 240		640 × 480	128 × 64	320 × 120	320 × 240
Types of display	STN LCD		TFT LCD	STN LCD
Display color	Monochrome (2 color)	Color (8 color)		Monochrome 8 grayscale levels (NV4W)		Color (QVGA)
Types of graphic display	Straight lines, rectangles, polygons, circles, ovals, sector, bitmaps			Bitmaps (NV3W only), straight lines, continuous lines, rectangles, circles, ovals, circular arcs, oval arcs, sectors, oval sectors, and rounded rectangles
No. of character displayed	40 characters × 15 lines		80 characters × 30 lines	16 characters × 5 lines *	40 characters × 10 lines *	40 characters × 20 lines *
No. of registered screens	3,999			1,024
Screen data capacity	1 MB			384 kB	2 MB
Internal memory	Numeral memory table: 2000 entries max., Character memory table: 2000 entries max.			Recipe data: 8K	Recipe data: 65K Write address: 65 K
Memory card interface	NT-MF261 Memory Unit for screen transfer			--	SD Memory Card (32 MB to 2 GB)
Backlight life	50,000 hours average			50,000 hours average
Ladder monitoring	---
Programming console	Supported			---
Barcode reader	Supported			---
Printer connection	Supported			---
Multi vendor	Supported
Communications	Hostlink, 1:1 NTLink, 1:N NTLink, Memory Link			Hostlink, 1:1 NTLink, Modbus RTU, EJ1 Temperature Controller
Software	CX-ONE software - NT Support Tools (NTST) software			NV-Designer
Standards	cUL, CE, LR	cUL, CE, RoHS, LR	cUL, CE, NK	UL508, EC Directives

HMI NS Seri Omron

HMI	Advanced Functional Series
	5.7-inch			8.4-inch	10.4-inch	12.1-inch	15-inch
	NS5-T	NS5-S / NSH5-S	NS5-M	NS 8	NS 10	NS 12	NS 15
Display size (mm)	117.2 × 88.4			170.9 × 128.2	215.2 × 162.4	246.0 × 184.5	304.1 × 228.1
Number of dots	320 × 240			640 × 480		800 × 600	1024 × 768
Types of display	TFT LCD		STN LCD	TFT LCD
Display color	256 colors Image data: 32,768		16 grayscales	256 colors Image data: 32,768
Types of graphic display	Straight lines, rectangles, polygons, circles, ovals, sector, bitmaps
No. of character displayed	80 characters × 30 lines
No. of registered screens	3,999
Screen data capacity	60 MB
Internal memory	Numeral memory table: 2000 entries max., Character memory table: 2000 entries max.
Memory card interface	Compact Flash Card for data storage and screen data transfer
Backlight life	75,000 hours min.		50,000 hours min.	40,000 hours min.	50,000 hours min.
Ladder monitoring	---			Supported
Programming console	Supported (CF card needed)			Supported
Barcode reader	Supported
Printer connection	Supported (pictbridge supported)
Multi vendor	Supported
Communications	Hostlink, 1:1 NTLink, 1:N NTLink, Memory Link, Ethernet (selective model), Omron Temperature Controller, Optional Controller Link Networking Card (NS10/NS12/NS15 only)
Software	CX-One software - CX-Designer
Standards	cUL, CE, RoHS, LR, NK

Industrial Network Selection Guide Selection Table & Selection Chart

By Selection Table:

Network Type  Item		Information System Network	Control System Network		Field Network			Motion Field Network
		Ethernet	Controller Link	SYSMAC Link	DeviceNet	CompoBus/S	CompoNet	MECHA-TROLINK-II
Communi-cation Type	Message Commu-nication	O	O	O	O	---	O	O
	Data Link	---	O	O	---	---	---	---
	Remote I/O	---	---	---	O	O	O	---
Baud Rate (Maximum Communication Speed)		100 Mbps	2Mbps Communication Cycle: Approx. 34ms; (Wire: 32, 2kBit + 2kWord Data Link)	2Mbps Communication Cycle: Approx. 34ms; (Wire: 32, 2kBit + 2kWord Data Link)	500kbps (Communication Cycle: Approx. 5ms; (Input: 128 Point; Output: 128 Point)	750kbps (Communication Cycle: 1ms and below; (Input: 128 Point; Output: 128 Point)	4 Mbps at 30 m	10Mbps
Communication Distance		2.5 km	Twisted Pair: 3km; H-PCF Optical Cable: 20km; GI Optical Cable: 30km	Coaxial Cable: 1km; Optical Fiber Cable: 10km	500m	Trunk length: 500m; Communication Cycle: 6ms and below	1.5 km with max. 2 repeaters	Maximum 50m
Maximum Number of Nodes		254	62	62	63	32	384 nodes (word type=128 nodes; bit type=256 nodes)	30
Communication Medium		Coaxial Cable (10BASE-5) or Twisted Pair (100BASE-TX/ 10BASE-T)	Twisted Pair or Optical Fiber Cable	Coaxial Cable Optical Fiber Cable	DeviceNet Cable	2 Core VCTF Cables, 4 Core VCTF Cables, Flat Cable	Special 4 pair flat cable, round cable (VCTF, Belden)	METCHATROLINK-II Cable
Data Link Capacity (Per Network)		---	32000CH	2966CH	---	---	---	---
Maximum I/O Point		---	---	---	32000 Points (When Using Configurator); 15000 Points (When Not Using Configurator)	256 Points	2560 Points	---
PLC Type		CS Series; CJ Series	CS Series; CJ Series; C200HX/HG/HE	CS Series; CJ Series; C200HX/HG/HE; C200HS; C1000H/C2000H	CS Series; CJ Series	CS Series; CJ Series;C200HX/HG/HE	CS Series; CJ Series	CS Series; CJ Series

By Selection Chart:

* Click on the field network name to view details.

Ethernet Connection

Enables direct connection to personal computers or information networks with open protocol: Ethernet/IP or FINS protocol.

Controller Link (Fiber Optic)

High-speed Optical LAN with a transmission rate of 2 Mbps allows easy data exchange among PLC and a wide range of FA across 30 km.

Ethernet/IP

With Ethernet as the backbone architecture, optical switches can be used to extend network of 100 Mbps with easy data sharing among PLCs.

Controller Link (Wired)

Allows high-speed, large capacity data link with cost-saving wiring, data can be shared among 62 nodes in total.

PC Link (1:1, 1:N)

Easy and low-cost communication between PLCs of limited data capacity.

DeviceNet

Open network, which connects a variety of components such as drivers, temperature controller and etc. with Smart Features built with totalization and signal indication for maintenance.

CompoNet

Next generation network is ideal for high-speed ON/OFF bus for machinery system. With communication cycle time less than 1 ms connecting up to 1.5 km